Using steel bars is integral to building structures in the construction sector. But you cannot use steel bars as they are. You must bend them to give the structure the shape you desire.
This is where a bar bending machine comes into play. It is a machine that bends steel bars into several angles and shapes accurately. Nevertheless, today, we live in the age of automation. And that’s how we come to automatic bar bending machines!
Now, the above is merely an overview. So, let’s delve into the concept of a bar bending machine, understand how it works, and look at the bar bending machine spare parts list.
What is a Bar Bending Machine?
It is a piece of equipment that bends and shapes steel bars or rods. The machine handles the immense forces to manipulate high-tensile steel. These capabilities enable it to offer control and precision to create complex angles to build projects.
The machine uses a robust motor and various bending rollers and pins. Together, these parts exert tremendous pressure that shapes the steel bar to the expected angle from zero to 180 degrees. Thus, the process isn’t merely about creating a curve. It is also about achieving precise, repeatable bends to comply with stringent engineering specifications.
How Does a Bar Bending Machine Work?
Here’s how a bar bending machine functions.
- Setting Up the Machine: Before using the machine, a qualified operator must set it up correctly. It involves checking each component is in place and connected securely to ensure the machine is level and stable. The operator must also check the power supply to ensure it complies with the machine’s electrical requirements.
- Selecting the Right Bending Angle: Once the machine is set up appropriately, the operator must select the correct bending angle for the steel bars to be bent. The project’s specifications often determine the angle. The operator can adjust the bending angle by adjusting the machine’s bending table.
- Feeding Steel Bars into the Machine: Once the operator sets the right angle, they must feed the machine with steel bars with the help of feeding rollers. The machine then grasps the steel bars to begin the bending process. The operator must align the steel bars correctly, while ensuring the feeding rollers don’t get clogged.
- Bending the Steel Bars: The machine then bends the bars to the required shape and angle. Its gearbox and motor function generate the force it takes to bend the steel bars. However, the operator must carefully observe the bending process to ensure the device bends the bars at the right angle and shape.
- Removing the Bars: After the bending process, the operator must carefully remove the bars from the machine without harming them.
This is how a conventional bar bending machine works. It demands human intervention and supervision. However, how about a machine that automates the bending process, while requiring minimal manual input and expertise? An automatic bar bending machine makes it possible! Here’s more to it.
What is an Automatic Bar Bending Machine?
Automatic bar bending equipment has advanced controls that allow pre-programming of various bending angles and sequences. It requires initial programming to process the rebar automatically with minimal operator intervention.
The machine has some obvious benefits, including;
- Bends hundreds of bars in a single shift
- Minimizes reliance on skilled labor
- Reduces human error
- Handles complex bending patterns with ease and precision
- Suits large-scale projects with critical timelines
- Delivers quicker output, while complying with strict structural standards
Bar Bending Machine Spare Parts
A bar bending machine comprises multiple parts and components to work efficiently, safely, and accurately. These include;
- Main Shaft: The Central part to hold the bar and rotate it to bend it
- Control Panel: Set the required bending angle and other bending parameters
- Motor: Drive the bending operation
- Pin and Roller Mechanism: Control the bending angle and bend the bar precisely
- Gearboxes: Worm, helical, or planetary. Planetary gearbox to deliver compactness, high torque transmitting capacity, less noise, high efficiency, and low maintenance.
- Safety Features: Foot pedals, emergency stop buttons, and limit switches
Final Words
We hope the above provide adequate insights into bar bending machines, their functioning, and an overview of the spare parts these machines use.
As for parts, gearboxes play a critical role in the functioning of bar bending machine. They help it work more efficiently and contribute to a higher torque transmitting capacity.
Top Gear Transmission supports bar bending machine manufacturers with gearboxes.
Our expertise includes manufacturing planetary gearboxes that contribute to the machine’s remarkable efficiency, productivity, noiseless operations, and reduced maintenance. We invest a considerable amount of time and resources to research bar bending needs and the industry’s expectations. These factors result in gearboxes that empower bar bending machines to function with efficiency, precision, and accuracy.
Want to know more about our gearboxes? Email us at sales@topgeartransmission.com.
